Micro Injection Molding

Author : Guido Tosello
Publisher : Carl Hanser Verlag GmbH Co KG
ISBN 13 : 1569906548
Total Pages : 408 pages
Book Rating : 4.45/5 ( download)

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Download or read book Micro Injection Molding written by Guido Tosello and published by Carl Hanser Verlag GmbH Co KG. This book was released on 2018-08-06 with total page 408 pages. Available in PDF, EPUB and Kindle. Book excerpt: "Micro Injection Molding" meets the need for a dedicated book dealing exclusively with micro injection molding and overcoming the challenges of managing and processing polymer materials at ultra-small scales. Micro injection molding is the primary process for the mass production of polymer components with critical dimensions in the sub-millimeter range; however, it is not just a simple downscaling of conventional injection molding, and specific material-process-product interactions must be understood in order to achieve near zero-defect net-shape micro molded products. Micro molding is typically associated with ultra-high accuracy and superior process capabilities. Micro molded products have dimensional tolerances down to the single-digit micrometer range and surface finish with roughness from the sub-micrometer down to a few nanometers range. Micro and nano-structured tool surfaces are reproduced with very high replication fidelity onto the polymer products. Micro injection molding is highly suitable for the manufacture of multifunctional micro components such as micro implants, microfluidic systems, polymer micro optical elements, and micro mechanical systems. This book provides engineers, project managers, researchers, consultants, and other professionals involved in precision polymer processing and micro manufacturing with a comprehensive, up-to-date, and detailed treatment of the main topics related to micro molding, from material and process technology to tooling, to key-enabling technologies, and multimaterial process variations. Contents: • Part 1 – Polymer Materials and Process Micro Technology: micro injection molding machines technology; micro molding process monitoring and control; polymer materials structure and properties in micro injection molding parts; surface replication in micro injection molding • Part 2 – Tooling Technologies for Micro Mold Making: micro machining technologies for micro injection mold making; ultra-precision machining technologies for micro injection mold making; surface treatment of mold tools in micro injection molding • Part 3 – Micro Molding Key-Enabling Technologies: vacuum-assisted micro injection molding; modeling and simulation of micro injection molding; metrological quality assurance in micro injection molding; additive manufacturing for micro tooling and micro part rapid prototyping • Part 4 – Multimaterial Micro Processing: micro powder injection molding; multimaterial micro injection molding

Author : Guido Tosello
Publisher : Carl Hanser Verlag GmbH Co KG
ISBN 13 : 1569907463
Total Pages : 408 pages
Book Rating : 4.67/5 ( download)

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Download or read book Micro Injection Molding written by Guido Tosello and published by Carl Hanser Verlag GmbH Co KG. This book was released on 2019-06-11 with total page 408 pages. Available in PDF, EPUB and Kindle. Book excerpt: "Micro Injection Molding" meets the need for a dedicated book dealing exclusively with micro injection molding and overcoming the challenges of managing and processing polymer materials at ultra-small scales. Micro injection molding is the primary process for the mass production of polymer components with critical dimensions in the sub-millimeter range; however, it is not just a simple downscaling of conventional injection molding, and specific material-process-product interactions must be understood in order to achieve near zero-defect net-shape micro molded products. Micro molding is typically associated with ultra-high accuracy and superior process capabilities. Micro molded products have dimensional tolerances down to the single-digit micrometer range and surface finish with roughness from the sub-micrometer down to a few nanometers range. Micro and nano-structured tool surfaces are reproduced with very high replication fidelity onto the polymer products. Micro injection molding is highly suitable for the manufacture of multifunctional micro components such as micro implants, microfluidic systems, polymer micro optical elements, and micro mechanical systems. This book provides engineers, project managers, researchers, consultants, and other professionals involved in precision polymer processing and micro manufacturing with a comprehensive, up-to-date, and detailed treatment of the main topics related to micro molding, from material and process technology to tooling, to key-enabling technologies, and multimaterial process variations. Contents: • Part 1 – Polymer Materials and Process Micro Technology: micro injection molding machines technology; micro molding process monitoring and control; polymer materials structure and properties in micro injection molding parts; surface replication in micro injection molding • Part 2 – Tooling Technologies for Micro Mold Making: micro machining technologies for micro injection mold making; ultra-precision machining technologies for micro injection mold making; surface treatment of mold tools in micro injection molding • Part 3 – Micro Molding Key-Enabling Technologies: vacuum-assisted micro injection molding; modeling and simulation of micro injection molding; metrological quality assurance in micro injection molding; additive manufacturing for micro tooling and micro part rapid prototyping • Part 4 – Multimaterial Micro Processing: micro powder injection molding; multimaterial micro injection molding

Author : Tosello Guido
Publisher :
ISBN 13 : 9781523120215
Total Pages : pages
Book Rating : 4.15/5 ( download)

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Download or read book Micro Injection Molding written by Tosello Guido and published by . This book was released on 2018 with total page pages. Available in PDF, EPUB and Kindle. Book excerpt:

Author : Irene Fassi
Publisher : Springer
ISBN 13 : 331939651X
Total Pages : 296 pages
Book Rating : 4.14/5 ( download)

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Download or read book Micro-Manufacturing Technologies and Their Applications written by Irene Fassi and published by Springer. This book was released on 2017-01-31 with total page 296 pages. Available in PDF, EPUB and Kindle. Book excerpt: This book provides in-depth theoretical and practical information on recent advances in micro-manufacturing technologies and processes, covering such topics as micro-injection moulding, micro-cutting, micro-EDM, micro-assembly, micro-additive manufacturing, moulded interconnected devices, and microscale metrology. It is designed to provide complementary material for the related e-learning platform on micro-manufacturing developed within the framework of the Leonardo da Vinci project 2013-3748/542424: MIMAN-T: Micro-Manufacturing Training System for SMEs. The book is mainly addressed to technicians and prospective professionals in the sector and will serve as an easily usable tool to facilitate the translation of micro-manufacturing technologies into tangible industrial benefits. Numerous examples are included to assist readers in learning and implementing the described technologies. In addition, an individual chapter is devoted to technological foresight, addressing market analysis and business models for micro-manufacturers.

Author : Donald F Heaney
Publisher : Woodhead Publishing
ISBN 13 : 0081021534
Total Pages : 704 pages
Book Rating : 4.38/5 ( download)

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Download or read book Handbook of Metal Injection Molding written by Donald F Heaney and published by Woodhead Publishing. This book was released on 2018-11-01 with total page 704 pages. Available in PDF, EPUB and Kindle. Book excerpt: Metal injection molding combines the most useful characteristics of powder metallurgy and plastic injection molding to facilitate the production of small, complex-shaped metal components with outstanding mechanical properties. Handbook of Metal Injection Molding, Second Edition provides an authoritative guide to this important technology and its applications. Building upon the success of the first edition, this new edition includes the latest developments in the field and expands upon specific processing technologies. Part one discusses the fundamentals of the metal injection molding process with chapters on topics such as component design, important powder characteristics, compound manufacture, tooling design, molding optimization, debinding, and sintering. Part two provides a detailed review of quality issues, including feedstock characterisation, modeling and simulation, methods to qualify a MIM process, common defects and carbon content control. Special metal injection molding processes are the focus of part three, which provides comprehensive coverage of micro components, two material/two color structures, and porous metal techniques, as well as automation of the MIM process and metal injection molding of large components. Finally, part four explores metal injection molding of particular materials, and has been expanded to include super alloys, carbon steels, precious metals, and aluminum. With its distinguished editor and expert team of international contributors, the Handbook of Metal Injection Molding is an essential guide for all those involved in the high-volume manufacture of small precision parts, across a wide range of high-tech industries such as microelectronics, biomedical and aerospace engineering. Provides an authoritative guide to metal injection molding and its applications Discusses the fundamentals of the metal injection molding processes and covers topics such as component design, important powder characteristics, compound manufacture, tooling design, molding optimization, debinding, and sintering Comprehensively examines quality issues such as feedstock characterization, modeling and simulation, common defects and carbon content control

Author : Yi Qin
Publisher : William Andrew
ISBN 13 : 9780815519805
Total Pages : 432 pages
Book Rating : 4.0X/5 ( download)

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Download or read book Micromanufacturing Engineering and Technology written by Yi Qin and published by William Andrew. This book was released on 2010-07-02 with total page 432 pages. Available in PDF, EPUB and Kindle. Book excerpt: This book presents applicable knowledge of technology, equipment and applications, and the core economic issues of micromanufacturing for anyone with a basic understanding of manufacturing, material, or product engineering. It explains micro-engineering issues (design, systems, materials, market and industrial development), technologies, facilities, organization, competitiveness, and innovation with an analysis of future potential. The machining, forming, and joining of miniature / micro-products are all covered in depth, covering: grinding/milling, laser applications, and photo chemical etching; embossing (hot & UV), injection molding and forming (bulk, sheet, hydro, laser); mechanical assembly, laser joining, soldering, and packaging. • Presents case studies, material and design considerations, working principles, process configurations, and information on tools, equipment, parameters and control • Explains the many facets of recently emerging additive / hybrid technologies and systems, incl: photo-electric-forming, liga, surface treatment, and thin film fabrication • Outlines system engineering issues pertaining to handling, metrology, testing, integration & software • Explains widely used micro parts in bio / medical industry, information technology and automotive engineering. • Covers technologies in high demand, such as: micro-mechanical-cutting, lasermachining, micro-forming, micro-EDM, micro-joining, photo-chemical-etching, photo-electro-forming, and micro-packaging

Author : Matthias Worgull
Publisher : William Andrew
ISBN 13 : 9780815519744
Total Pages : 368 pages
Book Rating : 4.45/5 ( download)

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Download or read book Hot Embossing written by Matthias Worgull and published by William Andrew. This book was released on 2009-09-28 with total page 368 pages. Available in PDF, EPUB and Kindle. Book excerpt: This book is an overview of replication technology for micro- and nanostructures, focusing on the techniques and technology of hot embossing, a scaleable and multi-purpose technology for the manufacture of devices such as BioMEMS and microfluidic devices which are expected to revolutionize a wide range of medical and industrial processes over the coming decade. The hot embossing process for replicating microstructures was developed by the Forschungszentrum Karlsruhe (Karlsruhe Institute of Technology) where the author is head of the Nanoreplication Group. Worgull fills a gap in existing information by fully detailing the technology and techniques of hot embossing. He also covers nanoimprinting, a process related to hot embossing, with examples of actual research topics and new applications in nanoreplication. *A practical and theoretical guide to selecting the materials, machinery and processes involved in microreplication using hot embossing techniques. *Compares different replication processes such as: micro injection molding, micro thermoforming, micro hot embossing, and nanoimprinting *Details commercially available hot embossing machinery and components like tools and mold inserts

Author : D.V. Rosato
Publisher : Springer Science & Business Media
ISBN 13 : 1461545978
Total Pages : 1484 pages
Book Rating : 4.72/5 ( download)

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Download or read book Injection Molding Handbook written by D.V. Rosato and published by Springer Science & Business Media. This book was released on 2012-12-06 with total page 1484 pages. Available in PDF, EPUB and Kindle. Book excerpt: This third edition has been written to thoroughly update the coverage of injection molding in the World of Plastics. There have been changes, including extensive additions, to over 50% of the content of the second edition. Many examples are provided of processing different plastics and relating the results to critiCal factors, which range from product design to meeting performance requirements to reducing costs to zero-defect targets. Changes have not been made that concern what is basic to injection molding. However, more basic information has been added concerning present and future developments, resulting in the book being more useful for a long time to come. Detailed explanations and interpretation of individual subjects (more than 1500) are provided, using a total of 914 figures and 209 tables. Throughout the book there is extensive information on problems and solutions as well as extensive cross referencing on its many different subjects. This book represents the ENCYCLOPEDIA on IM, as is evident from its extensive and detailed text that follows from its lengthy Table of CONTENTS and INDEX with over 5200 entries. The worldwide industry encompasses many hundreds of useful plastic-related computer programs. This book lists these programs (ranging from operational training to product design to molding to marketing) and explains them briefly, but no program or series of programs can provide the details obtained and the extent of information contained in this single sourcebook.

Author : S Thomas
Publisher : Elsevier
ISBN 13 : 1845696425
Total Pages : 752 pages
Book Rating : 4.29/5 ( download)

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Download or read book Advances in Polymer Processing written by S Thomas and published by Elsevier. This book was released on 2009-05-30 with total page 752 pages. Available in PDF, EPUB and Kindle. Book excerpt: Processing techniques are critical to the performance of polymer products which are used in a wide range of industries. Advances in polymer processing: From macro- to nano- scales reviews the latest advances in polymer processing, techniques and materials. Part one reviews the fundamentals of polymer processing with chapters on rheology, materials and polymer extrusion. Part two then discusses advances in moulding technology with chapters on such topics as compression, rotational and blow moulding of polymers. Chapters in Part three review alternative processing technologies such as calendaring and coating, foam processing and radiation processing of polymers. Part four discusses micro and nano-technologies with coverage of themes such as processing of macro, micro and nanocomposites and processing of carbon nanotubes. The final section of the book addresses post-processing technologies with chapters on online monitoring and computer modelling as well as joining, machining, finishing and decorating of polymers. With is distinguished editors and team of international contributors, Advances in polymer processing: From macro- to nano- scales is an invaluable reference for engineers and academics concerned with polymer processing. Reviews the latest advances in polymer processing, techniques and materials analysing new challenges and opportunities Discusses the fundamentals of polymer processing considering the compounding and mixing of polymers as well as extrusion Assesses alternative processing technologies including calendaring and coating and thermoforming of polymers

Author : Henry Baltes
Publisher : John Wiley & Sons
ISBN 13 : 3527616942
Total Pages : 392 pages
Book Rating : 4.47/5 ( download)

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Download or read book Microengineering of Metals and Ceramics, Part I written by Henry Baltes and published by John Wiley & Sons. This book was released on 2008-09-26 with total page 392 pages. Available in PDF, EPUB and Kindle. Book excerpt: Microstructures, electronics, nanotechnology - these vast fields of research are growing together as the size gap narrows and many different materials are combined. Current research, engineering sucesses and newly commercialized products hint at the immense innovative potentials and future applications that open up once mankind controls shape and function from the atomic level right up to the visible world without any gaps. In this volume, authors from three major competence centres for microengineering illustrate step by step the process from designing and simulating microcomponents of metallic and ceramic materials to replicating micro-scale components by injection molding.